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Fillet weld penetration cross section

To understand the different parts of a weld use the image above along with the definitions below the image of a weld above is a cross section view of a fillet weld :. Fusion Zone: This is the melted area of the base metal not the weld metal or filler metal you are welding with. This is where you want your filler metal to penetrate and fuse. Fillet Weld Leg: The length of fillet weld 'leg' is from the 'toe' of the fillet weld to the joint root. Every fillet weld has 2 legs.
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Fillet welds

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Parts Of A Weld

Intermittent fillet welds and intermittent partial penetration butt welds should only be used where crevice corrosion is unlikely to occur. Furthermore, continuous partial penetration butt welds should be used with care in marine or very heavily polluted onshore environments, particularly where capillary action might occur. Guidance should always be sought regarding the correct choice of welding consumables for the grade s of stainless steel to be joined, and a suitable welding process employed for the type and position of joint to be welded. Outside these limits, the adequacy of the connection should be determined on the basis of tests. The design strength of a full penetration butt weld may be taken as equal to the design strength of the weaker of the parts joined, provided that the weld satisfies the recommendations outlined in the introduction to this article, and that an electrode of minimum specified tensile strength at least equal to that of the parent metal is used. Members Area. Design strengths of welded connections Introduction Intermittent fillet welds and intermittent partial penetration butt welds should only be used where crevice corrosion is unlikely to occur.
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Types of Welding Joints and Welds – Color Graphics

Welding is commonly used in metal joining processes for products such as automobiles and airplanes. The quality of the weld can be assessed by measuring the dimensions of the weld penetration on a cross-section sample, and by inspecting defects such as insufficient penetration and joining failure. Also, this microscope can quickly measure 2D and 3D dimensions, and automatically generate measurement results such as images and values in a report format, thereby achieving dramatic efficiency improvement. Welding is commonly used in the joining of metallic components for products such as automobiles, airplanes, railroad cars, and ships. For automobiles, joining occurs mainly by means of various types of arc welding, resistance spot welding, and laser welding.
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I have heard some people say that with all welding, you must have deep or maximum penetration into the base plate in order for a weld to be strong. If you have shallow penetration, the weld is weaker. The deepest possible weld penetration is always best.
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